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The performance of zirconia beads and 8 advantages in coating grinding

edit:Kaifa    Popularity:4756   Time:2020/6/29

Performance of zirconia beads

     Zirconia beads are mainly used for ultrafine grinding and dispersion of high viscosity and high hardness materials, and can achieve zero pollution.

High grinding efficiency: due to the high density of zirconium beads, it has greater grinding kinetic energy at the same motion speed, and the grinding efficiency is 2-3 times higher than that of ordinary ceramic microbeads. You can get more ideal results.

Impact resistance, low abrasion: Due to the high content of zirconium beads ZrO2, it has the advantages of high density, high toughness, low abrasion, no broken balls, peeling, etc., and little pollution to the abrasive. The abrasion loss is 4-10 times lower than ordinary ceramic beads.

Good stability: good stability, acid and alkali corrosion resistance.

Good fluidity: good roundness, smooth surface, no pores, reflective gloss, easy to clean. The flowability between microbeads and microbeads is good, and the wear on the equipment is small.

Low cost of use: The wear of zirconium beads is currently the lowest in all grinding media. Therefore, it is known as the best microbead in the world.

      The zirconium beads produced by our company have lower abrasion and higher price compared with foreign ones. The use of our zirconium beads can greatly reduce the comprehensive cost of media wear, power consumption, labor and equipment for users without increasing any Under the condition of the equipment, the output is doubled and the quality is improved. If you use it one day earlier, you will benefit from it one day earlier.

Advantages for coating grinding


      Zirconium beads are high-strength, inert, hard, perfect, and fine spherical particles. Application in coatings can reduce costs, increase solids content, provide performance and improve process operating conditions.

01 Reduce viscosity and increase fluidity

    Compared with other irregularly shaped fillers, zirconium beads roll like a steel ball between bearings. Zirconium beads have a large specific gravity, are easy to roll, and have a large kinetic energy. Therefore, the viscosity of the formulation is reduced, the flow is increased, and the sprayability is improved.

02Higher filling volume and lower cost

     Compared with other shapes of fillers, zirconium beads have the smallest surface area to volume ratio. Can reduce the amount of resin, increase the amount of filler, and the smaller volume of microspheres fill the gap between the larger volume of microspheres, increase the solid content, reduce VOC, and also reduce costs.

03 Hard and wear-resistant

     The high hardness and wear resistance of the zirconium beads make the surface of the final paint coating hard and scratch resistant. Durable as new surface, so you save the cost and time of maintenance and recoating. If traditional fillers are used, the loose or irregular particles will quickly wear or crack the surface.

04 gloss control

     Many gloss controlled materials increase viscosity. However, the use of zirconium beads can significantly reduce gloss without increasing viscosity.

05 Effective barrier

     The tightly packed, hard, wear-resistant, and inert particles make the formula very durable and low-permeable, forming an effective barrier against harsh weather and chemical corrosion.

06 Stability

     Because its composition is inert ceramic, zirconium beads can resist the erosion of various chemicals.

07 Radiation curing

     The zirconium beads are transparent to ultraviolet UV below 25nm, and the UV energy can penetrate the entire coating, which can help the deep curing of the UV curing coating and improve the construction efficiency. For the application of electron beam curing coatings, zirconium beads can increase viscosity and control flow.

08 Little equipment wear

Due to the high compressive strength, zirconium beads are best added during production grinding. To improve the dispersion effect, sand milling, ball milling, rolling can be used. Compared with other fillers with the same or lower hardness, the use of zirconium beads has less wear on the equipment.

Information source: Advanced Ceramic Exhibition

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